Steel Plate Cutting Methods: Laser vs Plasma vs Waterjet

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Steel Plate Cutting Methods: Laser vs Plasma vs Waterjet

Steel Plate Cutting Methods: Laser, Plasma & Waterjet Compared

Three dominant cutting technologies compete: laser, plasma, and waterjet. Each has distinct advantages in precision, speed, thickness, and cost.

Laser Cutting

Fiber laser (1-20kW) melts steel with focused beam. Precision: +/-0.1mm, kerf 0.1-0.3mm. Max ~25-30mm carbon steel. Best for precision parts up to 25mm.

Plasma Cutting

Electric arc creates plasma jet at 28,000 C. Cuts 150mm+, faster than laser for thick sections. Lower cost for thick plate. Wider kerf (1-3mm), more HAZ.

Waterjet Cutting

Ultra-high-pressure water (40,000-90,000 PSI) + abrasive garnet. Cold cutting – no HAZ. Can cut any material. Slowest method, highest operating cost.

Comparison

Factor Laser Plasma Waterjet
Max Thickness ~30mm 150mm+ 150-200mm
Precision +/-0.1mm +/-0.5mm +/-0.1mm
HAZ Small Large None
Cost Medium Low High

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